ISB4.5 & ISB6.7 CM2350 Qualification (Euro 6) (2013-06Q/2013-08Q)

Course Overview

This Course will provide participants with an understanding of the ISB 4.5 AND 6.7 (B104 and B103 Engines). The B104 is the new ISB 4.5 engine developed from the ISF 3.8 and using combined EGR/ SCR after treatment systems with VGT. The B103 6.7 engine has evolved and is also using EGR/ SCR after treatment systems with VGT. Topics include: mechanical and electrical sub-systems, Cooled EGR, exhaust after-treatment, Diesel Particulate Filter, Diesel Oxidization Catalyst and Selective Catalytic Reduction. Components of the class include electronic features and parameters, INSITE diagnostic communication and programming, EDS system and written and hands-on proficiency testing. Upon successful completion of this course the participants will also have the ability to confidently converse with operators / owners, which will enable them to carry out efficient fault finding of the Engine management and EGR/ SCR systems.

Who should attend

It is strongly recommended that students have completed Euro 5 training before attending this course. A good knowledge of automotive electrical systems and Euro 5 after treatment systems is desirable to gain the most from this course. There is a significant practical element to this course and the student will be expected to fully participate.

Course Objectives

Participants will:

  • Become familiar with the design, functions, and operation of the B103 and B104 CM2350 engines and their after treatment systems
  • Be capable of troubleshooting and repair of the engine and after treatment system using approved tools and service procedures.
  • Demonstrate competency in locating the latest diagnostic and repair procedures on QuickServe Online and EDS
  • Demonstrating proper engine and exhaust after treatment system maintenance procedures
  • Demonstrating knowledge of engine and fuel system clean care practices.
Course Content
  • Completion of prerequisites
  • Participation in hands on activities
  • Base engine
  • Fuel system
  • Exhaust aftertreatment (VGT,EGR/DOC/DPF & SCR)
  • Control System
  • ISB 4.5 & ISB 6.7 Engine Introductions
  • Base Engine
  • Lubrication System
  • Cooling System
  • Air handling Systems
  • ISB Fuel Systems
  • Clean Care Review
  • Fuel System Test Procedures
  • Perform Test Procedures
  • CM2350 Control System
  • Fault Code Troubleshooting Manual
  • Wiring Diagram
  • Wiring Harness Repair Kit
  • INSITE
  • Exhaust Aftertreatment
  • Exhaust Gas Recirculation
  • Diesel Oxidation Catalyst
  • Airless SCR systems
  • Component locations
  • Component functions
  • Aftertreatment Controls
  • Aftertreatment System Troubleshooting
  • VGT Assessments:
  • Written Assessment, Review scoring document
  • Individual Hands-on Assessments, Passing score on hands-on assessment
Pre-requisites

Pre-requisites as per your Smart Programme Guide on QSOL. Available online or through your local Cummins Certified Training Location.